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Delumper

Delumper

Delumper

SKU: 6a9be1a133f8a334676d2de1

A Delumper is an industrial lump-breaking machine designed to reduce agglomerated, clumped, or solidified bulk materials into smaller, manageable particles. It supports smoother material flow and helps minimize blockages in conveying and processing systems. Saksham Industrial Engineers supplies Delumper machines in Vijayawada for applications across food processing, pharmaceutical, chemical, mining, mineral, plastic and polymer handling operations.

Item Price
Rs. 2,00,000
Customization Available7-Day Easy Replacement1-Year WarrantyFast Delivery

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Delumper Manufacturers in Vijayawada

A Delumper is designed for industrial applications where bulk materials can form lumps, agglomerates, or compacted masses during storage, handling, or processing. The machine breaks these unwanted lumps into smaller particles, helping material move more consistently through downstream equipment and conveying systems.

Saksham Industrial Engineers offers Delumper machines for applications where controlled lump breaking and de-agglomeration are required. The available product information specifies capacities from 100 kg/hr to 5 TPH, with construction options including SS304, SS316, and mild steel. Feed material can be up to 50 mm, while the stated output range is 2 mm to 20 mm adjustable.

For buyers searching for Delumper Manufacturers in Vijayawada, selection should be based on the material characteristics, required capacity, desired output size, installation arrangement, and process conditions rather than machine name alone.

Key Features

  • Heavy-duty construction: The machine is available with stainless steel or mild steel construction to suit different industrial requirements.
  • Customizable rotor design: Rotor configurations can be selected according to the characteristics of the material being processed.
  • Adjustable output size: The stated output range of 2 mm to 20 mm provides flexibility where different particle-size requirements are involved.
  • Compact installation: Its compact design can help simplify installation where available plant space is limited.
  • Easy maintenance: The machine incorporates a manual cleaning arrangement and a design intended to support maintenance and cleaning activities.

Construction & Design

The Delumper is built around a robust crushing and lump-breaking arrangement. According to the available product information, the machine can be manufactured using SS304, SS316, or mild steel, depending on the application requirement. The mounting type is horizontal.

The working assembly uses rotating shafts fitted with blades or teeth. As the material enters the machine, the rotating elements act on the larger lumps and break them into smaller pieces. Rotor design can be customized for specific materials, making material characteristics an important consideration during machine selection.

The machine is also designed with a compact footprint and manual cleaning arrangement. For applications requiring hygienic handling, the stainless-steel construction options can be considered where appropriate.

Working Process

The operating sequence can be understood in four basic steps:

  1. Material feeding: Agglomerated or lumpy bulk material enters the Delumper through the designated feed arrangement.
  2. Lump engagement: Rotating shafts fitted with blades or teeth engage with the incoming material.
  3. Size reduction: The rotating elements break and de-agglomerate larger lumps into smaller particles.
  4. Material discharge: The reduced material exits the machine and can continue to the next stage of conveying, screening, mixing, or processing.

This process is particularly useful where compacted material could otherwise restrict material movement or create blockages in downstream handling equipment. The available product information states that the machine can be used with both dry and wet materials.

Industrial Applications

A Delumper is useful wherever bulk material develops unwanted lumps that need to be reduced before further processing or conveying.

In food and beverage processing, it can be used for materials such as sugar, salt, and other bulk powders that may become compacted during storage or handling.

In pharmaceutical processing, it can help break compacted powders and granules before subsequent processing stages.

For chemical manufacturing, the machine can be used for de-agglomerating chemical lumps to support smoother material handling.

In mining and mineral applications, it can assist with reducing larger or compacted material before further handling.

In plastic and polymer processing, it can be used for breaking down pellets and regrind materials where lump reduction is required.

Industries Served

The product is relevant to industries including:

  • Food and beverage processing
  • Pharmaceutical manufacturing
  • Chemical processing
  • Mining and minerals
  • Plastic and polymer processing
  • Bulk powder and material handling applications

The suitability of a particular machine configuration depends on the material and process requirements.

Key Benefits

A properly selected Delumper can provide several practical advantages in a bulk material handling line:

  • Improved material flow: Breaking unwanted lumps can support smoother movement through conveying and processing equipment.
  • Reduced blockage risk: De-agglomeration helps address lumps that may obstruct material pathways.
  • More consistent particle handling: Controlled size reduction can make downstream material handling more uniform.
  • Integration with conveying systems: The machine can be incorporated into existing bulk material handling arrangements where the process layout permits.
  • Maintenance convenience: The quick-clean design and manual cleaning arrangement support routine cleaning and maintenance activities.
  • Application flexibility: Different construction materials and customizable rotor designs allow the equipment to be considered for different material-handling requirements.

Performance & Reliability

Reliable Delumper operation depends on selecting the correct machine configuration for the material, feed condition, required throughput, and desired output size. Saksham Industrial Engineers specifies a capacity range of 100 kg/hr to 5 TPH, with feed size up to 50 mm and adjustable output from 2 mm to 20 mm.

Routine inspection, cleaning, and attention to the working components are important for maintaining dependable operation. The manufacturer's product information also states that its products undergo quality checks and are supplied with warranty coverage.

Buyer Selection Guide

Before purchasing a Delumper, industrial buyers should provide clear process information to the manufacturer. Important considerations include:

  • Material type: Identify whether the material is a food powder, chemical, pharmaceutical product, mineral, plastic, polymer, or another bulk solid.
  • Material condition: Explain whether the feed is dry, wet, compacted, agglomerated, or prone to forming lumps.
  • Required capacity: Select the machine according to the required throughput, with the stated product range extending from 100 kg/hr to 5 TPH.
  • Feed size: Confirm the incoming lump size, with the available specification stating up to 50 mm.
  • Required output: Define the target particle size; the stated adjustable output range is 2 mm to 20 mm.
  • Construction: Select SS304, SS316, or mild steel based on application and material-handling requirements.
  • Plant layout: Check available installation space and the connection with upstream and downstream equipment.
  • Cleaning requirements: Consider the cleaning method and hygiene requirements of the process.

Providing these details helps the manufacturer determine whether the standard configuration is suitable or whether a customized design is required.

Why Choose Saksham Industrial Engineers

Saksham Industrial Engineers has been associated with industrial material handling and processing solutions since 2011. Its product range includes equipment for conveying, feeding, unloading, screening, mixing, dust handling, and other bulk material handling requirements. The company also states that it works with global manufacturing partnerships and provides technical support for its solutions.

For Delumper requirements, the company provides different construction and design options and supports customization based on application and capacity requirements. Its product information also mentions installation, commissioning, and after-sales technical support.

Related Products

Depending on the material-handling process, a Delumper may be considered alongside other Saksham Industrial Engineers equipment such as:

  • Lump Breaker – for applications requiring lump-breaking functionality.
  • Rotary Airlock Valve – for controlled material discharge and feeding applications.
  • Screw Conveyor – for conveying bulk materials between process stages.
  • Bin Activator – for supporting material discharge from storage vessels.
  • Vibro Sifter – where screening or separation is required after material handling.

These products can create useful equipment combinations depending on the complete process flow and plant requirements.

Capacity100 kg/hr to 5 TPH
Material of ConstructionSS304, SS316, or MS
Feed SizeUp to 50 mm
Output Size2 mm – 20 mm adjustable
Mounting TypeHorizontal
Cleaning SystemManual

What is a Delumper used for?

A Delumper is used to break, crush, and de-agglomerate lumps or compacted bulk materials into smaller, more manageable particles. It is commonly installed where lumps may interfere with material flow or downstream processing.

What materials can be processed in a Delumper?

The machine is used for applications involving food powders, chemicals, pharmaceutical powders and granules, minerals, plastics, polymers, and other bulk materials where lump reduction is required. Material suitability should be confirmed according to the specific application.

How does a Delumper work?

Material enters the machine and comes into contact with blades or teeth mounted on rotating shafts. The rotating components break larger lumps into smaller particles, after which the processed material exits for further conveying or processing.

Can a Delumper handle wet and dry materials?

The product information states that the Delumper can handle both wet and dry materials. However, the exact machine configuration should be selected according to the material's properties and process conditions.

What capacity is available for the Delumper?

The stated capacity range is 100 kg/hr to 5 TPH. Actual selection should be based on the required throughput, material characteristics, feed condition, and process layout.

What feed and output sizes are specified?

The available product specification states a feed size of up to 50 mm and an adjustable output size of 2 mm to 20 mm. The required output should be discussed with the manufacturer before finalizing the machine.

How do I select the right Delumper for my plant?

Consider the material type, wet or dry condition, incoming lump size, required throughput, desired output particle size, construction material, available installation space, and connection with upstream and downstream equipment. These details allow the required configuration to be evaluated properly.

Is the Delumper suitable for integration with an existing material-handling system?

Yes, the product is designed for integration with material-handling and conveying systems where the process arrangement is suitable. The complete plant layout and connection requirements should be reviewed before installation.

Where can I buy a Delumper in Vijayawada?

Saksham Industrial Engineers supplies Delumper machines in Vijayawada and provides application-based product information, customization options, and technical support. Buyers should share their material, capacity, feed-size, and output requirements when requesting a quotation.

Which is the best Delumper manufacturer in Vijayawada?

There is no objective basis to declare a single manufacturer the “best” without comparing application suitability, machine configuration, technical support, pricing, and project requirements. Saksham Industrial Engineers is an option for buyers seeking Delumper equipment in Vijayawada, with available configurations, customization based on application requirements, and technical support.

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